5 Tips for Getting Ready for an FDA Inspection

Tips for FDA Inspection

A FDA 510(k) inspection is a review procedure used by the Food and Drug Administration of the United States (FDA) to assess the efficacy and safety of particular medical devices before they may be marketed in the country. To ensure compliance with FDA guidelines, a careful review of the device’s design, intended usage, and manufacturing procedures is required to get for FDA 510(k).

As a medical device manufacturer, the prospect of an FDA inspection may seem daunting, inducing stress and uncertainty. However, being well-prepared is the key to achieving a successful outcome. In this blog, we will provide essential insights on effectively preparing for an FDA inspection. Let’s navigate this process together to achieve a positive outcome! 

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Tip 1: Preparation Recommendations for the Inspection 

  • Establishing an operational standard for managing inspections 
  • Create an inspection-ready team, assigning workspaces for inspectors and providing audit assistance in advance. 
  • Identify subject matter experts and presenters for procedure deviations and identify records that the FDA is likely to audit. 
  • It is also important to create a plan to defend the choices made during the inspection. 

Tip 2: During the Inspection Arrival 

  • It is important to note the name, time, and date of the inspector’s arrival, as well as their purpose and escort name if using a sign-in log. 
  • The quality and operations heads should be informed of the inspector’s arrival, and the inspector should present their credentials. 
  • It is also important to determine the type of inspection being conducted during the inaugural meeting. 

Tip 3: Inspection, inspection documents 

  • The inspector should be escorted to the designated conference room, ensuring that no confidential records are present in their workspace. 
  • The entire staff should be informed about the ongoing inspection, and a dedicated audit support room should be set up with the necessary equipment and support. 
  • A brief introductory presentation, including a tour of the facility, should be provided on the first day. 
  • Document requests should be logged and delivered promptly, and any ambiguous questions from the inspector should be clarified. 
  • Daily observations should be debriefed to prepare for the next day, and requested files should be provided for review, while ensuring confidentiality and maintaining logs. 
  • Financial, personnel, and internal audit records should be exempted from review. 
  • It is important to be available to talk with the inspector and answer questions throughout the inspection. 

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Tip 4: Exit Interview 

  • The inspector will generally conduct an exit interview at the conclusion of the inspection. The escort, the quality head, the operations head, and their backups, as well as a representative from Institutional Compliance, should be informed of the time and place and should expect to attend. Other individuals may also be notified as necessary. 
  • If serious deficiencies are identified during the inspection, the regional office will send an Inspectional Observations Form 483 that lists the deficiencies. 
  • Both the quality head and the investigator will ensure that everything is clear. 
  • Observations, comments, and commitments should be recorded in the escort inspection notes. 

Tip 5: Follow-up 

If a 483 is issued, respond in writing by providing the necessary details. 

  • What corrective actions will be taken, and why will the proposed response correct the issue? 
  • Was the finding an oversight or a one-time occurrence, or was it systematic? 
  • Please provide a timeline for the correction. 
  • If the quality head disagrees with an observation, respond with facts and verifiable evidence. 
  • Address every finding point by point. 
  • Please send the reply within a reasonable two-week period. 
  • Maintain a copy of the final signed response. 

We acknowledge that the FDA inspection process can be arduous and demanding for manufacturers of medical devices. However, with Operon Strategist as your ally, you can streamline the preparation and approach the inspection with poise and assurance. Allow us to be your trusted partner as we navigate this critical regulatory journey together. 

Operon Strategist
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