Disposable Syringe Manufacturing License
The CDSCO (Central Drugs Standard Control Organization) is the regulatory authority overseeing pharmaceuticals and medical devices in India. Manufacturers of medical devices, such as disposable syringes, must obtain a manufacturing license from the CDSCO to produce these items legally within the country.
Securing a CDSCO manufacturing license is a compulsory regulatory step for producing disposable syringes in India. This license ensures that manufacturers adhere to required quality standards, safety regulations, and guidelines mandated by the CDSCO. The licensing process entails a comprehensive assessment of the manufacturing facility, procedures, quality control protocols, and adherence to Good Manufacturing Practices (GMP) as outlined by regulatory authorities.
Needle and Disposable Syringe Manufacturing Line Process Guidance
Many manufacturers struggle with the initiation process, they do want to set up the plant and move forward but they are behind due to adequate knowledge. We can resolve their doubts about disposable syringes by guiding the plant layout design, clean room design, product feasibility, and regulatory aspects. Disposable devices are notified devices and they need the CDSCO manufacturing license. As per the latest notification of CDSCO, the manufacturer who fails to register their device may face action against them. To avoid this action you can speed up the CDSCO registration process with our team.
With extensive technical experience, Operon Strategist is the best consulting company for syringe manufacturers in India. Provides the best project management turnkey solutions for medical device manufacturing.
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Disposable Syringe Manufacturing Process
A disposable syringe is a simple reciprocating pump consisting of a plunger (or a piston in modern syringes) that moves smoothly inside a cylindrical barrel. The plunger can be pulled and pushed within the barrel, allowing the syringe to draw in or expel fluids or gases through an opening at the front end of the barrel.
The front opening can be fitted with a hypodermic needle, nozzle, or tubing to control the flow of substances into or out of the barrel. Disposable syringes are widely used in medical applications for administering injections, delivering intravenous therapy, applying substances like adhesives or lubricants, and drawing or measuring liquids.
Firstly all the disposable syringes & needle production line is manufactured with the use of Polypropylene. You have to decide on which type of sizes you want to make. The normal standard charges are 1ml, 2ml, 5ml and 10ml. because of health awareness and health consciousness, you can get a lot of profit from the needle and disposable syringe manufacturing business.
Originally, glass syringes and needles were the standard in production. However, disposable syringes have rapidly become more popular due to their convenience, improved hygiene, and cost efficiency. The global spread of AIDS and other serious diseases has highlighted the critical need to avoid reusing syringes, driving a significant increase in demand for disposable options.
For More Details About Disposable Syringes Manufacturing
Machinery Used for Needles and Disposable Syringe Manufacturing
- Sterilization Plant
- Blister Packaging machine
- Automatic packaging machine
- Scrap Guiding machine
- Zigma injection molding machine
- Weighing scale
- Water Pump
- Air Compressor
- Chilling Plant
- Testing Equipment
- Electrical Fittings & Socket
- Set of molds for barrels
- Set of molds for syringes body 16 cavities for barrel & 16 cavity for plungers.
Raw Materials Used for Needles and Disposable Syringe Manufacturing and Other Requirements
There are generally two types of raw materials, required to manufacture syringes. The first thing is polypropylene and the other is the needle. Land requirement is generally decided according to your business size.
Raw materials which are used in this business
- Polypropylene
- Ethylene Oxide
- Packing paper
- Rubber gaskets
- Needles
- Printing Ink
Required Manpower:
If you are planning to start an average size business of syringe manufacturing things you may need for your plant
- Skilled workers/Unskilled workers
- Supervisors
- Security
- Account Assistant
- Marketing Executive
What Type of Machinery will Require for a Disposable Syringe Manufacturing Business?
For factory design or unite design of disposable syringe you will require following machinery :
- Injection Molding Machine
An injection molding machine also known as an injection press is a kind of machine used for manufacturing plastic products with the Injection molding production. Types of injection molding machines,
Mechanical
This type of machine is used to toggle the system for building up the tonnage on the side of the machine, that does not open due to injection pressure.
Hydraulic
These machines are not that nearly precise, and are the predominant type in most of the world.
Electric
The electric press also known as electric machine technology, reduces the cost by cutting the consumption of energy. Electric press is said to be quieter, faster, and have the highest accuracy.
Also, Read – Why follow safe injection syringes & standards?
- Screen printing machine
After the completion of the first step, the next thing is to print the injections appropriate to their standard level marking. You have to make sure about the alternative machine for manufacturing companies for price variation.
- Sterilization plant
For the sterilization process, they have to use ethylene oxide. Ethylene oxide (ETO) is known as the gas used for low-temperature sterilization. It is generally used to sterilize instruments or devices and all those products that have to be sterilized but cannot stand high temperatures.
- Syringe packing machine
The syringe packing machine is used for the automatic syringe mass packing. For this, you have to check all types of machine sizes and prices at every different industrial machine store.
- Syringe assembly machine
For the syringe Assembly machine, a hopper and a bowl feed the syringe plungers with the help of an inline track to a dead track where they are picked and placed 2 up into a double nest onto a 24 position on an indexed dial plate. In the Disposable Syringe assembly machine hopper and bowl feed needle-in-hubs and 2 up places needles on barrels.
Also read, Top 5 Syringe Making Machine Manufacturers
You can always choose Operon Strategist medical device consultancy which provides cost-effective regulatory services for timely results. Read the blog here about How to Manufacture Disposable Syringe. We also provide CE certification consultation in Saudi Arabia, the USA, and Egypt.
FAQs
Is syringe manufacturing profitable?
Manufacturers of syringes and needles - two basic items in any medical setup - enjoy a whopping trade margin ranging from 250-1,250%, according to a new analysis by the National Pharmaceutical Pricing Authority (NPPA).
What are disposable syringes made of?
Disposable Syringe Body and plunger are made from polypropylene, seal on plunger is made from polyisoprene (rubber).
How is a syringe produced?
A three-part syringe contains a plastic plunger/piston with a rubber tip to create a seal between the piston and the barrel, where a two-part syringe is manufactured to create a perfect fit between the plastic plunger and the barrel to create the seal without the need for a separate synthetic rubber piston.
